Which High-Temperature Alloys are Suitable for the Defense and Aerospace Industry?

High-temperature alloy is an alloy which is effective at temperatures of 500 degrees or above. They are also known as superalloys. They contain chromium for oxidation resistance and elements like vanadium, tantalum, titanium, aluminum, and niobium, which added as gamma prime formers to harden the matrix of the materials.

Generally, superalloys used in blades, discs and engine casings contain 15-60% Iron 25-45% Nickel, requires low thermal expansion properties. The suitability of high-temperature alloys is different for various industries; here you will see which high-temperature alloys are suitable for the Defense and Aerospace industry:

Suitable for the Defense Industry

1. Titanium
Titanium alloy has a good resistance ability, low-fracture toughness, and low-temperature toughness. Titanium is often used as aircraft engine parts and as rocket & missile structure. The U.S. military's new warplanes & armored vehicles have begun to use titanium products in a large number.

2. Rhenium
Around the world's 80% of rhenium is used for the production of aviation engines. It is a very important element for spacecraft instruments and high-temperature components like arc discharge, thermal shielding, and electrical contractors.

3. Molybdenum
Materials such as Molybdenum & Tungsten, Chromium & Vanadium alloys are in high demand; these are used to build alloy components and components for warships, satellites, and rockets. In the early 20th century, Nonferrous Alloys (made up of molybdenum and other elements) were widely used in the manufacture of weapons.

4. Tungsten
Tungsten is also known as the industrial tooth, it is mainly used in the manufacture of special steel, hard alloy, and other products, but it is widely used in defense/ military, aerospace and more.

Suitable for Aerospace Industry

There is an extensive variety of Nickel based alloys which are mostly used in the aerospace industry. The Nickel alloys for the aerospace industry are selected based on their capability to resist magnetic properties, extremely high temperature, constant wear, and corrosion. Here we can see the importance of Nickel in the Aerospace industry:


Nickel is a very popular alloying metal used to make nickel-bearing (austenitic) stainless steel. Nickel alloys are widely used in the aerospace industry to make discs, turbine blades, and other crucial jet engine parts.

The reasons why Nickel is popular in the aerospace industry are excellent adhesion, hardness, corrosion protection, and erosion resistance. The aircraft engines which operates at very high temperatures and stresses, there special nickel-based alloys are used.

Below mentioned is a breakdown of some of the most important properties that make Nickel alloys so vital for the aerospace applications:
• Resistance to oxidation and corrosion
• Low expansion at sever temperatures
• Immense strength at extremely high temperatures
• Creep resistance under high-stress conditions
With such advantages of Nickel-based alloys, it is evident that in the absence of these metals, aircraft and aerospace industry would have trouble finding a replacement alloy which provides them the same range of applications which are necessary for the high level of efficiency and reliability that is enjoyed today.


High-temperature alloys or superalloys are important for both defense and aerospace industry. Some superalloys suitable for the Defense industry are Titanium, Rhenium, Molybdenum, and Tungsten. While Nickel alloys are widely used in the aerospace industry due to its excellent adhesion, hardness, corrosion protection, and erosion resistance.

In the aerospace industry, Nickel is also used in Gas turbines, Lunar module, and other airplane parts.